Effective Solutions
Source: CISDI
Our ops mgt. solutions:
Blast furnace ironmaking:
Countermeasures
- 1. Formulate major operation systems;
- 2. Optimize technological control and process quality control;
- 3. Provide training and supervision for posts at the hot stoves, the stockhouse and charging system, the casthouse and tuyere platform, the pump station and blast furnace proper system, the water supply and drainage system, TRT and PCI systems.
- 4. Solve the main and difficult problems in process of production.
Effects
- Zero-accident blow-in
- Average monthly output increased by 92% while the fuel ratio decreased by 22.6%
- Zero production or operational accident
Steelmaking:
Countermeasures
- 1. Optimize technological control and process quality control for the BOF, LF and CCM;
- 2. Provide daily maintenance management, patrol check process control and abnormal equipment management for the BOF and LF's machinery and electric systems.
Effects
- The monthly output increased by 15.69%
- The pass rate increased by 8.92%
- The monthly abnormity (times) reduced by 50%
Long products mill:
Countermeasures
- 1. Optimize technological and operation procedures;
- 2. Complete equipment control and achieve lean production by work-piece cycle-time controls.
Effects
- Production capacity increased to the designed target
- Scientific, accurate control of spare parts
Comprehensive maintenance services:
Countermeasures
- 1. Implement a predictive maintenance system for monitoring rotating equipment's vibration and for machine's or structural fault diagnosis, environmental control and assessment;
- 2. Strengthen equipment assets control to increase equipment's availability and service life.
Effects
- Unexpected downtime reduced
- Equipment's availability and service life increased
